CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor

Product Details
Customization: Available
After-sales Service: 1 Year
Precision: Precision
Gold Member Since 2023

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  • CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
  • CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
  • CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
  • CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
  • CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
  • CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
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  • Overview
  • Product Description
  • Specification
  • Applications
  • Exhibition & Customers
  • Packaging & Shipping
  • After Sales Service
  • Certifications
  • FAQ
Overview

Basic Info.

Model NO.
DP-01
Condition
New
Certification
ISO, CE
Warranty
12 Months
Automatic Grade
Automatic
Installation
Vertical
Driven Type
Electric
Weight
250kg
Number of Heating Zones
4 (2 Top, 2 Bottom)
Axis
Xyz
Curing Time Range
8 to 10,000 Minutes (Adjustable)
Power Supply
380V/220/50Hz
Total Power
25 Kw
Temperature Control Mode
Pid Closed-Loop + High-Frequency Pulse
Heating Zone Temp Difference
±2.0°C
Transport Package
Air Freight
Specification
1800*1550*2200mm
Trademark
Himalaya
Origin
China
Production Capacity
200

Product Description


High Quality Semiconductor SMT Dispensing and Filling Machine
Product Description
 
The TSV-200D Desktop Vision Glue Dispensing Machine by Jiangsu Himalaya Semiconductor Co., Ltd. is a high-precision, automated dispensing solution designed for industries requiring micron-level accuracy in adhesive application. Equipped with CCD visual positioning, multi-axis servo control, and intelligent programming, this machine ensures flawless dispensing for semiconductor packaging, advanced PCB assembly, MEMS devices, and high-precision electronics manufacturing.

Key Features & Advantages
Ultra-Precise Dispensing for Semiconductor Applications
Repeatability: ±0.025mm (ideal for micro-dots, underfill, and die-attach adhesives)
Max Speed: 800mm/s (optimized for high-throughput production)
Multi-Axis Servo Control (X, Y1, Y2, Z) - Ensures smooth motion for complex dispensing paths
 
CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor


 
Equipment model HMLA-300 HMLA-400 HMLA-600
Equipment Size(mm) L1800*D1550*H2200 L2000*D1550*H2200 L2200*D1550*H2200
Equipment weight APPROX:1500KG APPROX:1600KG APPROX:1800KG
Jig dimension(mm) L300*D250*H25 L400*D350*H25 L600*D500*H25
Number of heating areas 4 temperature zones (2 top, 2 bottom) 4 temperature zones (2 top, 2 bottom) 4 temperature zones (2 top)
Air exhaust requirements 5m²3/H 5m³/H 5m²/H
Power requirement 3P 380V/220/48050/60Hz
Total power 25KW 30KW 35KW
Consumed power 5KW 6KW 7KW
Hot wind speed  frequency control  frequency control  frequency control
Heating-up time APPROX:15-30min APPROX:15-30min APPROX:15-30min
Curing temperature ≤200ºC ≤200ºC ≤200ºC
Temperature control mode PID closed-loop control + high-frequency pulse PID closed-loop control + high-frequency pulse PID closed-loop control + high-frequency pulse
Temperature control accuracy ±1.0ºC ±1.0ºC ±1.0ºC
Temperature difference of heating area ±2.0ºC ±2.0ºC ±2.0ºC
Temperature on the stove surface ≤50ºC ≤50ºC ≤50ºC
Parameter storage Multiple production setting parameters can be stored Multiple production setting parameters can be stored Multiple production setting parameters can be stored
Single-layer chain bearing capacity 5KG 5KG 5KG
Complete machine bearing capacity 250KG 250KG 250KG
Transportation direction Standard left to right Standard left to right Standard left to right
Treatment with support edge ≥5mm ≥5mm ≥5mm
 Signal interface Front key board rear key board Front key board rear key board Front key board / rear exit board
Transport motor Coservice / stepper motor Servo / stepping motor Servo / stepping motor
Push board motor stepper motor stepper motor stepper motor
Input / out plate height(mm) 900±20 900±20 900±20
Productive efficiency 60min / baking time (min) x number of storage layers
Deposit board level 25mm(64 layers) 50mm(32 layers) 75mm(16layers)
Bake time 8min-10000min can be set 8min-10000min can be set 8min-10000min can be set

Glue Dispensing process:

CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor

Specification

Our dispensing machine can do point, line, arc or other patterns per required.

CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor

CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor

Features:

Smart CCD Vision Alignment
Automated Pattern Recognition - Compensates for substrate misalignment
Real-Time Inspection - Detects missing glue or dispensing errors

Semiconductor-Grade Control System

Industrial PC + High-Speed Motion Control Card
User-Friendly Anda Software with drag-and-drop programming
Supports SECS/GEM Protocol for seamless integration into smart factories

Reliability & Cleanroom Compatibility
Vacuum Nozzle Cleaning System - Prevents clogging in precision applications
Anti-Static Design (ESD Protection) - Critical for semiconductor environments
Low-Particulate Construction - Suitable for ISO Class 5-8 cleanrooms

Optimized for Semiconductor Workflows
Working Area: X1/X2 (260mm), Y1/Y2 (260mm), Z (100mm) - Fits wafer trays & JEDEC carriers
Compact Footprint (1120×740×760mm) - Saves valuable cleanroom space
 
Applications

CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor

CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor

1. Solder Paste

  • Use: PCB assembly (SMT, rework).
  • Key: High precision (±0.01mm), jetting/time-pressure.

2. Hot Melt Glue

  • Use: Fast bonding (electronics, automotive).
  • Key: Heated nozzle (120-200°C), rapid curing.

3. Silicone Gel

  • Use: LED encapsulation, sealing.
  • Key: Bubble-free, high-viscosity pumps.

4. SMT Adhesives (Epoxy/UV)

  • Use: Component fixation, underfill.
  • Key: UV/thermal curing, micro-dosing.

5. Epoxy Resin

  • Use: Structural bonding, potting.
  • Key: Dual-cartridge mixing, vacuum degassing.

6. UV Adhesive

  • Use: Optics, touch panels.
  • Key: Instant cure (<5 sec), transparent bonds.

7. Coating Gel

  • Use: Conformal coating, protection.
  • Key: Robotic precision, adjustable thickness.
CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/SemiconductorCCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor
Exhibition & Customers

CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor

 
Packaging & Shipping
CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor

Our dispening machine is packed with wooden pack

Transported by sea, express or truck upon requests.

After Sales Service

Customer Commitment & After-Sales Support
1-Year Comprehensive Warranty

Coverage: Full protection against manufacturing defects (parts/labor included).
Extensions: Optional extended warranty plans available for critical applications.
24/7 Global Technical Support

Response: ≤1-hour emergency response via dedicated hotline/TeamViewer.
Languages: Multilingual engineers (English/Chinese/German/Japanese).
On-Site: Rapid dispatch for unresolved issues (72hrs max for Tier-1 regions).
Value-Added Services

CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor

 
Certifications


We are an ISO 9001-certified manufacturer and innovator specializing in semiconductor equipment, with 6 registered utility model patents (UM Patents) in China. Our patented technologies cover:
Semiconductor annealing systems
Cleaning equipment for semiconductor etching
UV debonding machines
And more .
Backed by ISO 9001 quality management, we ensure high precision, reliability, and efficiency in semiconductor manufacturing processes. Our R&D-driven solutions enhance production yield and cost-effectiveness for global clients in IC packaging, MEMS, and advanced wafer processing.

Partner with us for cutting-edge, patent-protected semiconductor equipment tailored to your needs.
CCD Vision Automatic Alignment Potting Glue Dispensing Machine for LED/Semiconductor

 

FAQ

Q1:How to choose a suitable machine?
A1:You can tell us the working piece material, size, and the request of machine function. We can recommend the most suitable machine according to our experience. 

Q2:What is the warranty period for the equipment?
A2:One year warranty and 24 hours online professional technical support.


Q3:How to choose a suitable machine?
A3:You can tell us the request of machine function. We can recommend the most suitable machine according to our experience. 

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