Ultrasonic wedge bonder equipment manufacturer welding machine
Himalaya ultrasonic wedge bonders feature a powerful direct drive motion system and enhanced image recognition capabilities, bringing industry-leading productivity and reliability to customers. Himalaya is available in two different models: the TL is the best choice for bonding single-row to four-row TO power discretes, while the enhanced HL is designed for advanced power packaging, with its high-precision feeding system and clamping capabilities for consistent performance.
Equipment performance
Productivity
-UPH improvement-Direct drive motion system and faster image recognition speed
-MTBA improvement-Optimized image recognition capabilities can reduce equipment downtime
Performance
-Customized arc can provide special arc shape for critical applications
-Greatly improved welding consistency
-Adjustable InputKickerJamSensor can reduce lead frame damage during transmission
Advanced packaging capabilities
·Applicable to smaller power device packaging
-Larger welding area
-Applicable to wider lead frames
Ultra-high feeding accuracy
-Easy to operate
-Post-welding inspection function
-Gauge can replace the splitter
-GlobalParameterEditing can batch modify the parameter settings of the same wire diameter in the welding program
Flexible configuration
-Single welding head and double welding head equipment can be flexibly interconnected
-Thick wire, thin wire, aluminum strip welding head can be selected for conversion
-Online non-destructive tensile testing system
-Reduced maintenance frequency and enhanced reliability
Power requirements:
Single head: Power: 180-240VAC, single phase, 50/60Hz, 2.0kVA
Dual head: Power 180-240VAC, single phase, 50/60Hz, 4.0kVA
Compressed air: 3SCFM, 80psi clean dry air
Nitrogen: minimum 40psi-maximum 145psi (only for fine wire)
Work surface height: 990mm-1050mm above the ground, adjustable
Footprint:
Single head: 1346mm (W) x 1219mm (D) x 1676mm (H)
Dual head: 1828mm (W) x 1219mm (D) x 1676mm (H)
Weight:
Single head: 500kg net weight / Dual head: 800kg net weight
CE certification: All Orthodyne automatic wedge welders have
Motion system
X,Y axis: Linear motors, 0.1μm Resolution
Welding area: 79mmx80mm
Z-axis: Voice Coil, 0.1μm Resolution;
50mm Z-Stroke
O-axis: Direct Drive; ± 220°, 0.0057° Resolution
Repeatability:
±3μm at 3σ (without image recognition);
±4μm at 3σ (with image recognition)
Image recognition/optics/vision
Vision system: GS4 image recognition system
New PR mode: image search; single point with angle
Interconnect Type
Thick Wire
Wire Range: 100μm-500μm Diameter
Aluminum Ribbon
Aluminum Ribbon Range: 500x100μm to
2000 x 250μm
Fine Wire
Wire Entry Angle 45° or 60°
Wire Range: 25μm-75μm Diameter
Conveyor System
Frame Size:
HL: 100-280mm Length; 18-80mm Width;
Maximum 3mm Down-set
TL: 100-280mm Length; 18-75mm Width;
Maximum 3mm Down-set
Lead Frame Positioning Consistency:
HL: ± 15μm @ 3 sigma
TL: ±35μm @ 3 sigma
Cassette Size: 20-90mm Width; 50-200mm Height;
115-285mm High
Material box height: programmable, 3mm minimum
Non-destructive tensile test
Online transmission tensile test option
Tensile: 20-500g, non-destructive
Each welding head corresponding to the station can support four online
Tensile tester
Wire arc height check: available
Non-destructive tensile test of welding head: only thick wire ALC
Welding head has
Company Profile
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Q1:How to choose a suitable machine?
A1:You can tell us the working piece material, size, and the request of machine function. We can recommend the most suitable machine according to our experience.
Q2:What is the warranty period for the equipment?
A2:One year warranty and 24 hours online professional technical support.
Q3:Why choose us ?
A3:OEM/ODM/Designing.
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