High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device

Product Details
Customization: Available
After-sales Service: 7*24 Hours
Function: High Temperature Resistance
Gold Member Since 2023

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  • High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device
  • High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device
  • High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device
  • High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device
  • High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device
  • High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device
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  • Overview
  • Product Description
  • Exhibition & Customers
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Himalaya-26
Demoulding
Automatic
Condition
New
Certification
ISO
Warranty
12 Months
Automatic Grade
Automatic
Installation
Desktop
Driven Type
Electric
Mould Life
>1,000,000 Shots
X-Y Table
105×105mm Stroke
Z-Axis
120° Rotation
Splitting Yield
≥99.5%
Equipment Uptime
≥95%
Mean Repair Time
≤12 Hours
Machine Dimensions
1650×1200×1700mm (W×D×H)
Power Supply
220V, 50Hz, 10A
Alignment
CCD Auto-Alignment
Transport Package
Crate
Specification
Standard Specifications
Trademark
Himalaya
Origin
China
Production Capacity
22222

Product Description

Product Description

This machine is equipped with a wafer splitting device for brittle materials such as 2 "~8" LED/SIC/glass/ceramic. The laser processed wafer is supported by the receiving platform as a reference, supplemented by the splitting action of the blade lifting to separate the chips. During the splitting process, the CCD automatically corrects and takes photos to detect the splitting effect, ensuring that the equipment can quickly and accurately split; And achieve unmanned production, manual only needs to perform intermittent loading and unloading of material frames.

High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting DeviceHigh End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device

Key Features & Specifications

1. Loading/Unloading Mechanism

  • Material Handling:
    • 25-layer standard cassette with ±5mm wafer patch positioning.
    • Iron ring specs: 6-inch size, <0.3mm dimensional tolerance, <1mm max deformation.
  • Automation:
    • Chip gripper with material retrieval anomaly detection.
    • 30° max wafer mounting angle tolerance.

2. Precision Alignment & Splitting

  • CCD Auto-Alignment:
    • Edge detection for fragments (<2mm radius).
    • θ-angle servo correction + splitting position accuracy: 0.005mm.
  • Blade Mechanism:
    • Servo-controlled lift (1µm accuracy).
    • Hardened blade (HRC65) with parallelism adjustment.

3. Production Metrics

Wafer Size Chip Specs (µm) Cycle Time Hourly Output Monthly Capacity*
4-inch 533×254 250s 14.4 chips 9,187
4-inch 102×125 695s 5.2 chips 3,203
*22 hrs/day, 28 days/month        

4. Motion Control & Mechanics

  • X-Y Table: 105×105mm stroke, ±2µm repeatability, 110mm/sec speed.
  • Z-Axis: 120° rotation, ±10 arc-sec precision.
  • F-Axis (Splitting): 60mm stroke, ±1µm accuracy, 50mm/sec speed.

5. Quality Assurance

  • Splitting yield: ≥99.5%
  • Equipment uptime: ≥95%
  • Mean repair time: ≤12 hours

High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device

Process Flow

  1. Wafer Loading: Wide-angle CCD captures contour for positioning.
  2. Laser Path Alignment: Visual calibration to µm-level accuracy.
  3. Splitting: Blade (6µm width) applies controlled force along laser scribe.
  4. Output: Fragments separated with minimal edge collapse (<5µm support table flatness).

Key Innovation: Non-adhesive protective film (25µm) reduces blade contact damage.

 

Technical Parameters

Component Specification
Machine Dimensions 1650×1200×1700mm (W×D×H)
Power Supply 220V, 50Hz, 10A
Operating Environment 20-25°C, 20-60% humidity
Compressed Air 0.6MPa, Φ8mm interface
 

Applications & Markets

  • Materials: 2"-8" LED/SiC/glass/ceramic wafers.
  • Chip Size: 24×24 to 60×60 mils (custom visual hardware available).
  • Customers: Serves 200+ clients across 30+ countries (e.g., Himalaya Semiconductor).

High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting DevicePartial sample effect
High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device5.3 Machine Placement Requirements (W) 1650 ×  (D) 1200 ×  (H) 1700 (mm) (excluding signal lights)Additionally, at least 600mm should be reserved around the perimeter
High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting DeviceEnvironmental requirements for use
Power demand 220V/single-phase/50Hz/10A
Environmental temperature 20-25 ºC
Environmental humidity 20% -60%
Compressed air 0.6MPa
Compressed air interface Φ 8mm
Environmental vibration requires foundation amplitude<5 μ M
Vibration acceleration<0.05G


 
Exhibition & Customers

High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting DeviceHigh End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device

Jiangsu Himalaya Semiconductor Co., Ltd.

Company Overview

  • Established: 2019
  • Core Focus:
    • International trade & supply chain integration of semiconductor equipment
    • Procurement optimization with cost-performance ratio control
    • Risk-mitigated transactions (one-time payment collection for suppliers)
  • Global Reach:
    • Exporting to 30+ countries
    • Serving 200+ customers & suppliers

Mission: Bridge high-efficiency semiconductor equipment with global demand through integrated trade solutions.

 

Product Portfolio

1. Die Attachment & Interconnect

  • Die Bonder:
    • High-precision placement (accuracy ≤1µm) for CSP/QFN/BGA packages
    • Throughput: 15K UPH (examples: MEMS, power devices)
  • Wire Bonding:
    • Gold/Aluminum/Copper wire (25-500µm diameter)
    • Capable of 20µm pad pitch

2. Laser Processing Systems

Product Key Applications Technical Highlights
Laser Marking (ID/IC Wafer) Wafer traceability, alphanumeric/2D codes 10µm resolution, 300mm/s marking speed
Laser Grooving PCB depaneling, SiC wafer scribing 20-100µm groove width, ±2µm repeatability
Laser Cutting Glass/ceramic wafers (≤1mm thickness) Crack-free edges, 150W pulsed laser
Laser Internal Modification Si/SiC wafer stealth dicing, LT/LN wafer processing 1064nm/355nm wavelength options
Laser Annealing (Si/SiC) Dopant activation, defect repair Uniformity ≤3% across 300mm wafers

3. Mechanical Processing

  • Automatic Dicing Saw:
    • Blade dicing (≤50µm kerf) for wafer packaging
    • Compatible with 2"-12" wafers (Si, GaAs, glass)
  • Supporting Equipment:
    • Silicone Dispensing Systems:
      • Jet/needle dispensing (0.1mm dot accuracy)
      • UV/thermal cure options
 
Packaging & Shipping

 

High End Semiconductor Chip Fully Automatic Cracking Machine with Wafer Splitting Device
FAQ

Q1:How to choose a suitable machine?
A1:You can tell us the working piece material, size, and the request of machine function. We can recommend the most suitable machine according to our experience. 

Q2:What is the warranty period for the equipment?
A2:One year warranty and 24 hours online professional technical support.


Q3:How to choose a suitable machine?
A3:You can tell us the request of machine function. We can recommend the most suitable machine according to our experience. 



 

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